螺桿泵的選用方法
A reasonable choice of method of screw pump
一、螺桿泵的轉(zhuǎn)速選用
1, screw speed selection
螺桿泵的流量與轉(zhuǎn)速成線性關(guān)系，相對(duì)于低轉(zhuǎn)速的螺桿泵，高轉(zhuǎn)速的螺桿泵雖然能增加了流量和揚(yáng)程，但功率明顯增大，高轉(zhuǎn)速加速了轉(zhuǎn)子與定子間的磨耗，必定使螺桿泵過早失效，而且高轉(zhuǎn)速螺桿泵的定轉(zhuǎn)子長度很短，極易磨損，因而縮短了螺桿泵的使用壽命。
Screw pump flow and speed into a linear relationship, compared to the low speed of the screw pump, high-speed pumps can increase the traffic and although the head, but obviously increased power, high-speed accelerated between the rotor and stator wear, will enable screw premature failure, and high speed screw pump stator and rotor length is very short, easy to wear, thereby shortening the life of the screw pump.
通過減速機(jī)或無級(jí)調(diào)速機(jī)構(gòu)來降低轉(zhuǎn)速，使勘轉(zhuǎn)速保持在每分三百轉(zhuǎn)以下較為合理的范圍內(nèi)，與高速運(yùn)轉(zhuǎn)的螺桿泵相比，使用壽命能延長幾倍。
Stepless speed reducer, or by institutions to reduce the speed, so that exploration and speed maintained at 300 per minute switch to a more reasonable under the context of the screw pump and high-speed operation than the lifetime can be extended several times.
二、螺桿泵的品質(zhì)
Second, the quality of screw pump
現(xiàn)在市場(chǎng)上的螺桿泵的種類較多，相對(duì)而言，進(jìn)口的螺桿泵設(shè)計(jì)合理，材質(zhì)精良，但價(jià)格較高，服務(wù)方面有的不到位，配件價(jià)格高，訂貨周期長，可能影響生產(chǎn)的正常運(yùn)行。
Now the types of pumps on the market more, relatively speaking, imports of screw-designed, excellent materials, but the price higher, services, and some are not in place, accessories high price, order-cycle length, may affect the production of the normal operation.
國內(nèi)生產(chǎn)的大都仿制進(jìn)口產(chǎn)品，產(chǎn)品質(zhì)量良莠不齊，在選用國內(nèi)生產(chǎn)的產(chǎn)品時(shí)，在考慮其性價(jià)比的時(shí)候，選用低轉(zhuǎn)速，長導(dǎo)程，傳動(dòng)量部件材質(zhì)優(yōu)良，額定壽命長的產(chǎn)品。
Most of the domestic production of generic imported products, product quality varies greatly, in the selection of domestically produced products, taking into account their cost when the choice of low-speed, long lead, driving the amount of the fine material components, rated long life products.
三、確保雜物不進(jìn)入泵體
Third, to ensure that debris does not enter the pump body
濕污泥中混入的固體雜物會(huì)對(duì)螺桿泵的橡膠材質(zhì)定子造成損壞，所以確保雜物不進(jìn)入泵的腔體是很重要的，很多污水廠在泵前加裝了粉碎機(jī)，也有的安裝格柵裝置或?yàn)V網(wǎng)，阻擋雜物進(jìn)入螺桿泵，對(duì)于格柵應(yīng)及時(shí)清撈以免造成堵塞。
Wet sludge mixed with the solid debris will screw pump stator rubber material damage, so make sure debris does not enter the pump cavity is very important, and in many wastewater treatment plant before the installation of a grinder in the pump, while others are installation of grid device or filter to block debris into the screw for the grill should be prompt settlement of fishing in order to avoid congestion.
四、避免斷料
Fourth, to avoid the broken material
螺桿泵決不允許在斷料的情形下運(yùn)轉(zhuǎn)，一經(jīng)發(fā)生，橡膠定子由于干磨擦，瞬間產(chǎn)生高溫而燒壞，所以，粉碎機(jī)完好，格柵暢通是螺桿泵正常運(yùn)轉(zhuǎn)的必要條件之一，為此，有些螺桿泵還在泵身上安裝了斷料停機(jī)裝置，當(dāng)發(fā)生斷料時(shí)，由于螺桿泵其有自吸功能的特性，腔體內(nèi)會(huì)產(chǎn)生真空，真空裝置會(huì)使螺桿泵停止運(yùn)轉(zhuǎn)。
Screw does not allow for the case of run-off materials, once occurred, rubber stator due to dry friction, the heat generated instantly burned, so grinder intact, grille flow is a necessary condition for the normal operation of pumps, one of To this end, some screw pump is also installed in the body break down plant material, as occurs when the material off, because he has a self-priming pumps feature the characteristics of the body will produce a vacuum chamber, vacuum devices will screw pump to stop operation.
五、保持恒定的出口壓力
maintaining a constant outlet pressure
螺桿泵是一種容積式回轉(zhuǎn)泵，當(dāng)出口端受阻以后，壓力會(huì)逐漸升高，以至于超過預(yù)定的壓力值。此時(shí)電機(jī)負(fù)荷急劇增加。傳動(dòng)機(jī)械相關(guān)零件的負(fù)載也會(huì)超出設(shè)計(jì)值，嚴(yán)重時(shí)會(huì)發(fā)生電機(jī)燒毀、傳動(dòng)零件斷裂。為了避免螺桿泵損壞，一般會(huì)在螺桿泵出口處安裝旁通溢流閥，用以穩(wěn)定出口壓力，保持泵的正常運(yùn)轉(zhuǎn)。
Screw pump is a positive displacement rotary pumps, when the export side blocked after, the pressure will gradually increase, so that the pressure exceeds a predetermined value. At this time motor load increased dramatically. Transmission machinery-related parts of the load will exceed the design value, and in severe electrical burn occurs, transmission parts breakage. In order to avoid screw pump is damaged, usually installed in the screw pump bypass relief valve outlet to a stable outlet pressure, keep the pump running. |
